Modern technologies
under our roof

Division
PLASTICS

Our machines are equipped with state of the art 6-axis robotics and manipulators to secure fully automated production cycle.

Division
METALS

Cold metal shaping in semiautomated mode including automated feeders and straightening of strips.

Division
TOOLMAKING

We execute design and development work using CAD/CAM system Autodesk Inventor. We can utilize following data formats for example dwg/dxf/step/iges/sat/prt.

Division
ASSEMBLY

Based on customer requirements we are able to build up semiautomatic or fully automatic assembly line, equipped with all necessary technologies.

Division PLASTICS

Molding shop offers manufacturing of accurate technical plastic parts. We have 35 molding machines, tonnage range from 35 to 400 tons. We are capable of producing moldings up to 1500 g of part weight.

Processed thermoplastic materials

PP, HDPE, LDPE, POM, ABS, PA6, PA 66, PA 6 + PA 66, PA 11, PA 12, PC, PPS, PBT, PS, S/B, PPO, TPE-U, TPE-S, PP+EPDM, PE+EVA, PC+ABS

Technologies at division Plastics

Material Drying

Our preferation is to dry material directly next to processing machine. For this purpose we are equipped with hot air molecular dryers, mostly from company Motan.

Material Mixing

Quality and reproducibility is secured by the way also by precise mixing of material batches according to particular technology procedure description.

Central Distribution of Material

Production efficiency in further enhanced by central distribution of materiál within PLASTICS division. Due to this solution we are able to calculate required material batches in very efficient manner.

Mold Tempering

We utilize technologies to secure optimized mold temperature as it comes for tool heating-up or elimination of tool overheating by efficient removal of excessive heat.

Automation

All our molding machines are equipped with either 6-axis robotics or sophistical manipulators for placing of inserts into molds or parts removal from working space of machine.

Quality Control

Our products are subject of described quality control procedure, starting with incoming material inspection up to final shipment of finished products. Method of particular quality control is defined by product Quality Control Plan.

Division METALS

Stamping plant offers production of technical parts from metallic sheets with thickness up to 4 mm. We process metals utilizing 14 eccentric and 2 hydraulic presses, with tonnage range 10 - 160 t, running progressive stamping dies in semiautomatic production mode.

Materials and shaping technologies

  • We can process metallic strips with thickness ranging from 0,05 mm up to 4 mm (steel incl. stainless, aluminium, brass, bronze etc.).
  • Basic material sorts according to common worldwide standards (EN/DIN/ASTM/SPC), deep-draw sorts, spring sorts and stainless sheets and strips.
  • Our progressive dies can perform stamping, bending, drawing, punching, calibrating, splitting etc. operations.

MATERIALS AND TECHNOLOGIES AT DIVISION METALS

Coils, Strips and Profiles

  • Different grades of materials acc. to customer req´s.
  • ­Steel, stainless steel, spring and deep-draw sorts ect.
  • ­Light metals and their alloys (Al, duralumin)
  • Non-ferrous metals and their alloys (Cu, brass, bronze)
  • ­Splitting of steel strips and Al profiles

Finishing Operations

  • ­Drilling of holes and cutting of threads
  • ­Surface grinding
  • ­Deburring of parts
  • ­Spot welding

Surface Treatments

  • Degreasing of parts
  • Abrading of sharp edges and surfaces
  • External – antirust treatment, coating, painting
  • Marking of parts

Division TOOLMAKING

Toolmaking plant secures development, manufacturing and subsequent maintenance of injection molds, shaping and stamping tools. We also manage manufacturing of assembly, measurement and special fixtures. Your tools will be equipped with the state of the art components and hot runner systems according to your specifications.

  • Tooling construction using all common standard materials (EN/DIN/ASTM) including special alloys (Ampco, Be-Cu).
  • Purchased components, sensors and electrical wiring according to your requirements and preferences.
  • Critical components produced by sintering etc. including surface coating to secure extended tooling lifespan.

Tooling production process

Development

All design and development work is executed using CAD/CAM Autodesk Inventor, 3D surface modeller software, equipped with plastic injection simulation module. We can process data in following file formats: *.iges, *.dxf, *.dwg, *.sat, *.step, *.CATPART.

Prototyping

Long before serial production is going to be launched, we can produce in our 3D printer prototype of final product, where its design can be optimized and final „tune-up“ of all product details implemented.

Manufacturing

We are able to manufacture injection molds and stamping tools within very short delivery terms without sacrifice of any requirements or technical specifications, tool performance, quality and expected lifespan.

Division ASSEMBLY

We can assembly produced plastic and metallic parts and execute testing exactly according to your requirements. Quality of performed assembly work will be secured by advanced inspection technology. We will prepare completed subassemblies for further processing at your production facilities.

Manufacturing Digitization – MES PHARIS

Implemented Manufacturing Execution System PHARIS secures complex surveillance and control of production processes at division PLASTICS:

  • On-line communication with injection molding machines,
  • Technological parameters collection,
  • Production process control,
  • Capacity planning and work scheduling,
  • Quality control,
  • Semi-finished orders monitoring,
  • Completion prediction,
  • Orders close-up directly at molding machines,
  • Management and evidence of molds maintenance,
  • Electronical processing and control of production documentation,
  • Production visualization,
  • Communication with ERP HELIOS,
  • Evaluation of production effectiveness including production machinery and operators efficiency,